Dewatering - Life Cycle Support Archives

Originalqualität Lebenszyklus, Ersatz- und Verschleißteile

Roxia verfügt über mehr als 40 Jahre Erfahrung in der Fest-/Flüssig Trennung, Pressfilterautomaten, Kammerfilterpressen und Turmfilterpressen. Ein Team von erfahrenen Roxia-Filtrationsfachleuten erfüllt alle Anforderungen in Bezug auf Filtration und Filterservice.

Wir unterstützen Anwender von Filtrationsanlagen bestmögliche und zuverlässige Prozessergebnisse bei optimalen Betriebskosten zu erzielen. Darüber hinaus bietet Roxia über den gesamten Lebenszyklus, Ersatz- und Verschleißteile: Filtertücher, Filterplatten, Membranen, Filtergitter, Filterrollen, Filterrahmen usw.

Roxia bietet auch Service- und Wartungsdienstleistungen sowie Modernisierungen. Mit dem neuen und einzigartigem Roxia Analyse Tool, Smart Filtration, bieten wir zusätzlich die intelligente Filtrationslösung im digitalem Bereich.

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Filter Ersatzteile

Filtertücher

Filtertücher für alle Filtergrößen und Anwendungen. 3 verschiedene Breiten, 10 verschiedene Luftdurchlässigkeiten und 4 verschiedene Nahttypen.

Filterplatten und -Rahmen

Für Plattengrößen von 1,6 m² und 6,0 m². Kammerhöhen: 45 mm und 60 mm. AISI 304L, AISI 316L.

Komplette Plattenpakete

Für Filterplatten von 1,6 m² und 6,0 m².

Filterollen und Abstreifer

Antriebsrollen, Spannrollen, Laufrollen und Plattenrollen mit folgenden Beschichtungen: PU, NR, EPDM und Edelstahl. Tuchabstreifer und Rollenabstreifer mit folgenden Materialien: PU, Gummi.

Membranen

Flache Membranen für Plattengrößen von 1,6 m², 2,5 m²und 6,0 m². Hohlmembranen für Plattengröße 1,6 m² . NR und EPDM.

Wannen

Plattengrößen von 2,5 m² und 6,0 m². PE.

Gitter

Verschiedene Typen und Größen für Plattengrößen von 1,6 m², 2,5 m2 und 6,0 m². PP.

Plattendichtungen

Dichtungsmaterialien:

NR und EPDM.

Schläuche

Suspensions- und Filtratschläuche . Schläuche für Wasser-/Druckluft . EPDM, NR.

Hydraulik

Ersatzteile für Hydrauliksysteme wie Schläuche, Dichtungssätze, Ventile, Zylinder.

Roxia Fachleute und Expertise für ihren Mehrwert

Das erfahrene Team von Roxia-Experten bietet Ihnen das gesamte Dienstleistungsspektrum rund uns Thema Filtration. Beginnend mit einer detaillierten Analyse des Istzustandes ihres aktuellen Prozesses. Ergänzende Filtrationstest können je nach Bedarfsfall zusätzlich durchgeführt werden. Diese unterstützen bei Filterauswahl, Dimensionierung sowie Prozessoptimierung. Ziel ist es immer, die bestmögliche Filtrationsleistung für den jeweiligen Anwendungsfall zu bestimmen.

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OEM Quality Filter Spare Parts

We offer filter spare parts for Roxia, NovaTek and filters of other brands. All our spares are of OEM quality and bring original, if not even better performance. Our spare parts portfolio has components for:

Tower press filters (vertical filtration) – Wide selection of pressure filter components for Roxia and other tower press type filters.
Ceramic disc filters – Ceramic disc filter plates suitable for Roxia and other CD filters are available in different sizes and porosities.
Smart filter presses – Contact us about spares for Roxia SFP.
Filter presses (horizontal filtration) – Contact us about spare parts for Roxia and NovaTek filter presses.

Tower Press Spares Ceramic Disc Filter Spares Contact Us Spare part book

What Is the Spares’ Expected Lifetime?

A lifetime of filter parts depends on many factors. First of all, it depends on the part itself, exactly which one are we talking about? Some of the parts are under heavy tear and wear and others are doing lighter jobs. For example, filter cloths are known to be subject to immense pressures and mechanical loads. On average, the filter cloth is in use for approximately 6000 cycles. This means that during its lifetime, a filter cloth can discharge up to 120 million kilos! Their lifetime is much different than let’s say, filtrate hose’s lifetime.

For more information about the spare part’s lifetime you are interested in, it is best to contact our filter service professionals.

Overview
Technical data

Improve Performance

Ceramic disc filter elements are typical wearing parts when it comes to ceramic disc filters. Any ceramic element will eventually blind and need to be changed. To extend their lifetime to the fullest, our filtration experts test and select the most suitable filter elements from our portfolio for your process. In this way, we help you improve your performance and achieve longer lifetime at lower costs.

Available sizes:

For ceramic disc filters with filtration area from 15 to 144 m²
3, 6 and 12 m² area per one filter disc

OEM Quality & Lower Costs

We are OEM (original equipment manufacturer) and we know how important is quality. All our ceramic disc filter elements are of the highest quality. We also help you choose the most suitable elements for your process and contribute to longer lifetime. To keep your operational costs low, we offer competitive prices for our spare parts to bring you instant savings. We have local stock near to you and can get deliveries done fast at all times.

It is not only high-quality spare parts that you get with Roxia. We also offer you our full support and other filter services.

Wide Porosity Range

Roxia Ceramic Disc Filter Elements are available in three sizes (3, 6 and 12 m² / disc) for various filter sizes. They also come in different porosities that fit different processes. This gives you a valuable advantage of choosing the ideal element for your application. Wide porosity range mean wider usability and optimized results. Because of the changes in the process, you might want to change to filter elements with different porosity. Our filtration testing team can help you out to make an informed decision.

Ceramic Disc Filter Element 3 m2

Feature	Value	Unit
Material	Aluminium Oxide
Type	Membrane plate
No. of elements per disc	12	pcs
Disc outer diameter	1920	mm
Element weight	7.5	kg
Filtration area per element	0.25	m²
Pore sizes available	0.85, 1.25, 2 and 5	μm
Element thicknesses available	24, 25, 30	mm

Ceramic Disc Filter Element 6 m2

Feature	Value	Unit
Material	Aluminium Oxide
Element type	Membrane plate
No. of elements per disc	12	pcs
Pore sizes available	2 and 5	μm
Filtration area	0,5	m²
Element weight	17,5	kg
Element thickness	32	mm

Ceramic Disc Filter Element 12 m2

Feature	Value	Unit
Material	Aluminium Oxide
Type	Membrane plate
No. of elements per disc	15	pcs
Disc outer diameter	3800	mm
Element weight	34	kg
Filtration area per element	0.8	m²
Pore sizes available	2	μm
Element thicknesses available	36	mm

Spare part Plate Seals for Tower Presses

The main purpose of filter plate seals is to tightly seal off the tower press filtration chambers. If the sealing …

Spare part Complete plate packs

With extensive experience from the field and filtration technology developments, Roxia filtration experts have re-engineered complete plate packs for tower …

Spare part Filter cloths

A wide range of Roxia filter cloths for tower press filters enables choosing the right type of cloth for any …

Spare part Rubber Diaphragms

Roxia rubber diaphragms for tower press filters combine professional moulding manufacturing and benefits of more than 40 years of experience …

Spare part Filter plates and filter frames

The heart of every tower press is filter plates and filter frames. Based on best practice and years of experience, …

Spare part Rollers and scrapers

Roxia rollers are made according to the latest design. Double radial shaft seal and chromium plating make rollers and scrapers …

Spare part Mounting components for filter plate pack

The tower press includes a number of mounting components that ensure the reliability of the filter regardless of the application. …

Spare part Hydraulics

Roxia spare parts for hydraulics for tower press filters and entire hydraulic systems. Hoses, seal kits, valves, hydraulic cylinders are …

Spare part Feed hoses for complete filter plate pack

Roxia hoses are used in tower press filters for slurry feed, filtrate, pressing air and pressing water. They are designed …

Spare part Filter Vats

Roxia filtrate vats are important constructional components in big tower press filter plates. Their primary function is to support filter …

Spare part Grids

Roxia filter grids for tower press filters have a longer lifetime because they are made from polypropylene with higher, up …

Spare part Didn’t find what you were looking for?

OEM Quality Filter Spare Parts

We offer filter spare parts for Roxia and filters of other brands. All our spares are of OEM quality and bring original, if not even better performance. Our spare parts portfolio has components for:

Tower press filters (vertical filtration) – Wide selection of pressure filter components for Roxia and other tower press type filters. See the entire selection HERE
Ceramic disc filters – Ceramic disc filter plates suitable for Roxia and other CD filters are available in different sizes and porosities. Click HERE to see more.
Smart filter presses – Spares for Roxia SFP, contact us.
Filter presses (horizontal filtration) – Spare parts for Roxia and NovaTek filter presses, contact us.

What Is the Spares’ Expected Lifetime?

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Overview

40+ Years of Filtration Experience

With extensive experience from the field and filtration technology developments, Roxia filtration experts have re-engineered complete plate packs for tower press filters: from small to big, from old to new generation tower presses. Enjoy the benefits of original quality and performance with lower cost, shorter delivery times and professional process support.

High quality Roxia plate packs for tower press filters

Roxia complete plate packs for tower press filters come in two sizes: 1,6 m² and 6 m². All included components are high-quality. Design of every part is based on filtration experience and best practice to optimize industrial filtration process as much as possible. Besides new complete plate packs Roxia also offers modernizations, refurbishments, spare parts and maintenance support. Thereafter: complete service through the entire filter life cycle.

Roxia complete plate packs for tower presses come
in two sizes, 1.6m² and 6 m².

Heart of the Tower Press

Tower press filters are extremely durable machines and can last for tens of years. However, its spare parts do wear off and need to be changed. The most important is the filter’s plate pack, also known as the “heart” of a tower press.

Depending on the process and its conditions, the complete filter plate pack can last up to a decade. To keep the tower press in shape, it is recommended to upgrade the entire plate pack when it wears down to the point when mechanical issues, bending of the plates or similar problems occur.

Replace complete set of filter plates

At that point, it is much more efficient to replace the entire set of filter plates at once, rather than changing one by one. One of the reasons lies in downtime – any maintenance break means the filter needs to be stopped and production is cut off. By replacing old, worn filter plates with new, tower press regains its original shape and is ready to bring many more years of efficient production.

Regularly inspect and when needed, replace old, worn tower press filter plates. Roxia filter service professionals offer complete service for the entire plate pack refurbishment or replacement.

Do you need assistance with filter maintenance and other issues?

Roxia experienced filtration professionals can serve all customer needs regarding filter service and filtration. With Roxia’s new process analysis tool, Smart Filtration, we can further optimize any filtration process. It enables remote, real-time insight into the filtration process and helps to troubleshoot and significantly optimize production. Smart Filtration utilizes existing control system and sensors and connects any filters to the Roxia Malibu™ online portal. It detects process abnormalities and automatically sends alarms to your email, assisting to prevent failures before they even occur.

Smart Filtration

Roxia filter plate components

All Roxia filter spare parts that make a complete plate pack have shown original quality and performance. To help you achieve better results with (more) suitable filter components, Roxia filter experts offer their advice and on-site visits. Testing of Roxia filter spare parts is also possible. Contact your closest filtration expert to see how Roxia can improve various filtration processes.

Feed inlets and suspension pins installed in the complete plate pack of a Roxia Tower Press filter.

Roxia Complete Plate Pack 6 m2 for Tower Press Filters

Filter plate	1,6 m2 , 900 x 1750 mm, chamber height 45 & 60 mm
Base body plate	AISI 304L (EN 1.4307), AISI316L (EN 1.4404) or S32205 (EN 1.4462)
Plate frame	AISI 304L (EN 1.4307), AISI316L (EN 1.4404) or S32205 (EN 1.4462)
Pressing diaphragm	Polypropylene, reinforced
Plate sealing	NR or EPDM
Filter plate sliding pieces	HDPE
Cloth and roller scrapers	Polyurethane or rubber edge, AISI 316 frame
Plate rollers	AISI 316, NR or EPDM coated Auxiliary drive rollers NR or EPDM coated
Suspension plates	S32205 (EN1.4462)

Roxia Complete Plate Pack 1,6 m2 for Tower Press Filters

Filter plate	6 m2 , 1500 x 4010 mm, chamber height 45 & 60 mm
Base body plate	AISI 304L (EN 1.4307), AISI316L (EN 1.4404) or S32205 (EN 1.4462)
Plate frame	AISI 304L (EN 1.4307), AISI316L (EN 1.4404) or S32205 (EN 1.4462)
Pressing diaphragm	NR, EPDM, IIR or NBR
Grid set	Propylene, reinforced with full width olyp
Filtrate vat	HDPE 6000 or HDPE 9000 Filtrate collectors HDPE 6000 or HDPE 9000, 4 pcs/plate
Plate sealing	Sealing: NR or EPDM. Frame: AISI 316L
Filter plate sliding pieces	HDPE
Cloth and roller scrapers	Polyurethane or rubber edge, AISI 316 frame
Plate rollers	AISI 316, NR or EPDM coated
Auxiliary drive rollers	AISI 316, NR or EPDM coated
Suspension plates	S32205 (EN 1.4462)

Spare part Plate Seals for Tower Presses

The main purpose of filter plate seals is to tightly seal off the tower press filtration chambers. If the sealing …

Spare part Complete plate packs

With extensive experience from the field and filtration technology developments, Roxia filtration experts have re-engineered complete plate packs for tower …

Spare part Filter cloths

A wide range of Roxia filter cloths for tower press filters enables choosing the right type of cloth for any …

Spare part Rubber Diaphragms

Roxia rubber diaphragms for tower press filters combine professional moulding manufacturing and benefits of more than 40 years of experience …

Spare part Filter plates and filter frames

The heart of every tower press is filter plates and filter frames. Based on best practice and years of experience, …

Spare part Rollers and scrapers

Roxia rollers are made according to the latest design. Double radial shaft seal and chromium plating make rollers and scrapers …

Spare part Mounting components for filter plate pack

The tower press includes a number of mounting components that ensure the reliability of the filter regardless of the application. …

Spare part Hydraulics

Roxia spare parts for hydraulics for tower press filters and entire hydraulic systems. Hoses, seal kits, valves, hydraulic cylinders are …

Spare part Feed hoses for complete filter plate pack

Roxia hoses are used in tower press filters for slurry feed, filtrate, pressing air and pressing water. They are designed …

Spare part Filter Vats

Roxia filtrate vats are important constructional components in big tower press filter plates. Their primary function is to support filter …

Spare part Grids

Roxia filter grids for tower press filters have a longer lifetime because they are made from polypropylene with higher, up …

Spare part Didn’t find what you were looking for?

Filter Inspections

We have more than 40 years of experience in solid-liquid separation. Our professional and experienced filtration team has valuable practical know-how from the field. During inspections, we know what to look for. After carefully examining your industrial filter or other dewatering equipment, we create a full report and recommend how to optimize its performance to the fullest.

All-Round Filter Maintenance

Out of all dewatering equipment, industrial filters are complex devices with many wear parts. We all know it is necessary to keep an eye on the entire filter’s and also on every component’s performance. Maintenance can be challenging, and here is where our professional team comes in.

We believe that we achieve by working together. Each maintenance task gets our 100 % attention and we help where we can to maximise equipment’s performance by keeping it in tip-top shape.

We can help you with:

Maintenance planning, supervision and instruction

Service contracts; one-off or long-term deals

Staff training for onsite maintenance

Preventive Maintenance in Solid-Liquid Separation

When a filter spare part or other dewatering spare breaks, it is often too late. The process is already down and you are losing valuable time and resources. To prevent unexpected breakdowns and unnecessary downtime, we offer preventive maintenance services. Our professional team is skilled in handling all processes within solid-liquid separation:

Development of preventive maintenance practices based on Reliability Centered Maintenance
Assessment of current practices, methods, and materials of the site.
Professional training of maintenance and operations personnel.
Comprehensive assessment of the strengths and opportunity areas of the maintenance function.
Inventory optimization and maintenance engineering.

Predictive Maintenance: Use IIoT & AI to Prevent Failures Before They Occur

For an enhanced preventive approach we also offer our IIoT solution: Roxia Smart Filtration. Roxia connects the filters to the Roxia Malibu online portal and enables remote monitoring of performance. With Smart Filtration, operators can optimize the filtration process, increase production volume and detect failures before they even occur. All that can be done from anywhere with any computer, smartphone or other handheld device with an internet connection.

Ensure Safe Operation at All Times

Safety is a big deal for us. During any kind of inspection, we always give a very close look at safety features and review their performance. Industrial filters can run for decades. Since they were first installed until today, a lot can change regarding safety concerns, regulations and available technological improvements.

When inspecting filters and other dewatering equipment we check:

Is it running in a safe way?
Is the filter operated and maintained in safe way?
Are all safety standards and regulations met?

After the inspection we provide:

Detailed plan on how to improve filter’s safety

Originalqualität Lebenszyklus, Ersatz- und Verschleißteile

Filter Ersatzteile

Filtertücher

Filterplatten und -Rahmen

Komplette Plattenpakete

Filterollen und Abstreifer

Membranen

Wannen

Gitter

Plattendichtungen

Schläuche

Hydraulik

Roxia Fachleute und Expertise für ihren Mehrwert

OEM Quality Filter Spare Parts

What Is the Spares’ Expected Lifetime?

Improve Performance

OEM Quality & Lower Costs

Wide Porosity Range

Ceramic Disc Filter Element 3 m2

Ceramic Disc Filter Element 6 m2

Ceramic Disc Filter Element 12 m2

Spare part Plate Seals for Tower Presses

Spare part Complete plate packs

Spare part Filter cloths

Spare part Rubber Diaphragms

Spare part Filter plates and filter frames

Spare part Rollers and scrapers

Spare part Mounting components for filter plate pack

Spare part Hydraulics

Spare part Feed hoses for complete filter plate pack

Spare part Filter Vats

Spare part Grids

Spare part Didn’t find what you were looking for?

OEM Quality Filter Spare Parts

What Is the Spares’ Expected Lifetime?

40+ Years of Filtration Experience

High quality Roxia plate packs for tower press filters

Heart of the Tower Press

Replace complete set of filter plates

Do you need assistance with filter maintenance and other issues?

Roxia filter plate components

Roxia Complete Plate Pack 6 m2 for Tower Press Filters

Roxia Complete Plate Pack 1,6 m2 for Tower Press Filters

AISI 304L (EN 1.4307), AISI316L (EN 1.4404) or S32205 (EN 1.4462)

NR, EPDM, IIR or NBR

Spare part Plate Seals for Tower Presses

Spare part Complete plate packs

Spare part Filter cloths

Spare part Rubber Diaphragms

Spare part Filter plates and filter frames

Spare part Rollers and scrapers

Spare part Mounting components for filter plate pack

Spare part Hydraulics

Spare part Feed hoses for complete filter plate pack

Spare part Filter Vats

Spare part Grids

Spare part Didn’t find what you were looking for?

Filter Inspections

All-Round Filter Maintenance

Maintenance planning, supervision and instruction

Service contracts; one-off or long-term deals

Staff training for onsite maintenance

Preventive Maintenance in Solid-Liquid Separation

Predictive Maintenance: Use IIoT & AI to Prevent Failures Before They Occur

Ensure Safe Operation at All Times

Let’s talk and find the best solution for your business!

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Select field

Contact us

Kimmo Kontola

Goran Metiljevic

Kauko Tanninen

Sergey Petukhov

Retha Schoeman

Dan Stenglein

Sebastian Alcaino

Ronald Gaspar

Sun Lin

Roope Kupias

Jesse Saira