AUTOMATION & ELECTRIFICATION SOLUTIONSBrand-Independent Systems
We are an independent solution provider and we work with all leading automation brands such as Siemens, Rockwell, ABB, Omron, Schneider and HIMA.
DIGITAL SOLUTIONSRemote Access & Real-Time Info
Get real-time information from the site and enable preventive maintenance. Remote access allows to manage, measure, analyse and compare the processes or devices from anywhere with a computer or any handheld device.
ENGINEERING SOLUTIONSComplete Engineering for Industrial Automation
We focus on creating the best solution for each case and deliver strong management and integration safety.
Detailed Engineering
Detailed engineering is the next logical step following basic engineering. After the initial processes and project information have been defined by basic engineering, it is time to hand it over to detailed engineering. To keep the best overview of the process, it is the most convenient to trust the project to one team. That is why Roxia offers not only basic engineering but also detailed engineering services.
Customized IIoT online process monitoring
The heart of the Roxia Digital Solutions is the Roxia Malibu™ portal:
- Operator friendly user interface
- Connecting your plant performance and your equipment
- Malibu enables you to solve challenges before they become problems
- 3D model of Your production facilities
Malibu makes industrial products smart
Malibu collects data from smart products in operation. This data is converted into easily accessible and visual format. Roxia Malibu, IIoT online process monitoring also functions as a reporting and analytics tool. Together Malibu and smart products create Roxia Digital Solutions. Ask more about our retrofit solutions!
Smart Filtration
Roxia Smart Filtration is a turnkey solution. It enables remote, realtime insight into the filtration process and helps to troubleshoot and significantly optimize production. Smart Filtration utilizes existing control system and sensors and connects the filters to the Roxia Malibu™ online portal.
Mining
When it comes to mining, we have experience with delivering solutions for both types of mining, open pit and underground mining. See below some examples we have successfully delivered in the past.
Experience with:
- Overland conveyors, also steeply inclined conveyors
- Underground ventilation
- Underground conveying systems
- Ore elevators (that get the ore out from the mine)
- Contact us for other options
Minerals Processing
We have a strong background in the minerals processing field, especially when it comes to concentrator plants. Our core is to deliver entire industrial automation systems tailored to your needs.
Common Applications:
- Grinding
- Crushing
- Floatation
- Dewatering (thickeners and filters)
- We also deliver EIA for other applications – Contact us!
Automation Modernisation
Does your current system need to be modernised? Or simply reviewed and adjusted to reach better efficiency? We also study existing systems by system audits, health checks, preventive maintenance actions such as relay testing, periodical maintenance or calibration and parameterization for field instruments and VSDs.
Modernise and Improve Current Process
As a one-stop-shop, Roxia specialists modernize older systems and at the same time deliver spare parts.
- Modernisations
- Troubleshooting
- Preventive maintenance
- Repair & revamp
- Health check
- System audit
- Spare parts and components
Roxia is an independent automation brand provider and offers systems by all major automation brands such as ABB, Siemens, Omron and others.
Electrification Modernisation
Are you electrification components getting close to the end of their life cycle? Would you like to modernise the existing equipment? Maybe even lower the electricity consumption and save costs? We can help you. Our electrification experts have the specific knowledge required by the industrial field.
Upgrade electrification and save
Comparing the specifications existing and new electrification components often indicates potential improvements. Why? Simply because technology has evolved and the methods have changed. On top of all, they follow the latest process and human safety standards. The latter brings in safety improvements, on the side of obvious technical and economical benefits.
Monitoring and automation system Roxia Malibu™ collects and analyses data from EKJH’s (Etelä-Karjalan Jätehuolto Oy) pump station. Pump operations can be checked online and are represented on exact model of the real pump station. Times of visual inspection and collecting data by pen and paper are definitely over.
Ensuring even flow from pump station to waste water treatment plant is one of the major operations at EKJH site. EKJH is a waste management company handling waste from 9 municipalities. Its site is so big that personnel uses cars to drive from one end to the other. Pump station is located in a separate building and houses eight pumps placed above and below the ground level. Some of them are internal transfer pumps and the others are pumping waste water towards Lappeenranta waste water facility. The station has in-built monitoring and automation system which ensures even flow of waste water and collects data for environmental reports. When the previous system broke down, EKJH found themselves in trouble. Pumps were still working but their operation could only be checked in person. Furthermore, data had to be collected manually, which required a lot of extra work and time.
EKJH had to find a replacement for broken automation system. After examining multiple offers, EKJH chose Roxia Digital Solutions. Solution included new automation hardware, on-site installation, Malibu portal and end-user training. Malibu is a user interface custom made for each process. It is an exact model of the real pump station shown online. You can access and monitor your system operations through computer, tablet or smart phone. Malibu portal is user-friendly and makes it easy to navigate, manage and analyze processes.
Roxia expert on a visit at the EKJH site.
Malibu™ Predicts Failures and Optimizes Operations
Another important upgrade is automatic reporting of (predicted) failures. Based on decided criteria and analysis, Malibu informs the user by email before a more serious failure could occur. “Compared to regular visits in the past, I haven’t visited the pump station for months. I can see everything from my phone or laptop. I don’t even need to log in to the Malibu portal as I get the alarms to my email. I first check from my laptop what is happening and then decide if it’s necessary for me to personally inspect the pumps,” adds Huotari.
Waste water tank is situated under the pump station. Especially in the spring time when snow is melting, the water level can rise fast. If the pumps are not adjusted accordingly, the tank can easily overflow. To eliminate this risk, Roxia recommended to add a frequency converter to the levelling tank pump. It controls the pump output flow according to the current tank level. If the water level suddenly rises above the limit, it automatically adjusts pump operation to a higher rotational speed.
Malibu sends notifications about any adjustments via email. Those automatic adjustments are extremely important since they prevent bigger errors and eliminate more serious failures. “Without Malibu, I would notice something is wrong much later in the process. Pumps would keep pumping and get really stuck which would cause interruption in the flow and unnecessary shutdown,” tells Huotari.
Remote, online view of Roxia Malibu™: exact model of the real EKJH pump station.
Detailed Engineering
Detailed engineering is the next logical step following basic engineering. After the initial processes and project information have been defined by basic engineering, it is time to hand it over to detailed engineering. To keep the best overview of the process, it is the most convenient to trust the project to one team. That is why Roxia offers not only basic engineering but also detailed engineering services.
Optimise Your Filtration Process
Roxia Smart Filtration can be installed on any filter and integrated with any other process equipment and control systems (DCS). Monitoring the filtration process online through Roxia Malibu portal is easy and user-friendly. Access is possible when- and wherever with any computer, smart phone or other handheld device connected to the internet. The service is secured by SSL/TSL encryption. Hardware based Virtual Private Network (VPN) and physical firewall isolate filter PLC from public network.
Production volume and process results information
- Fast analysis of production volume and process results
- Performance comparison between multiple filters
- Utilities comparison and OPEX reporting
Runtime monitoring
- Generates utilization timeline
- Extracts most common alarms and reasons for downtime
- Reports of chosen time periods and measurements
Smart Filtration process view in Roxia Malibu online portal.
Practical examples of analyzed process factors
- Discover problems in drying by following abnormalities in air pressure curves. Efficiency in drying phase can be estimated from changes in pressure. Also possible cake cracking can be detected.
- Detect cloth and membrane damages at early stage by analyzing water volume changes.
- Ensure product quality by analyzing cake moisture or filtrate opacity and conductivity.
- Discover indications of cloth damage and clogged grids and put a stop to decreased production, raised moisture and bending filter plates.
Key Performance Indicators – View in Roxia Malibu online portal
Smart Filtration
Roxia Smart Filtration is a turnkey solution. It enables remote, realtime insight into the filtration process and helps to troubleshoot and significantly optimize production. Smart Filtration utilizes existing control system and sensors and connects the filters to the Roxia Malibu™ online portal.
Expert Spare Parts Management
- Handle entire spare part sourcing for our project
- Spare part supply with global availability
- High quality spares
- Review and suggest the most suitable spare part selection
You are not sure what spare part do you need? Or how many items you should have in stock? Don’t worry. We help you plan and document your inventory for your current and future needs.
FIELD SERVICESExtend Components’ Lifetime
We use only components of the highest quality, which are combined into a system fulfilling your needs.
SPARE PARTS MANAGEMENTHigh Quality Spare Parts
We are well-experienced in troubleshooting, repairing electrical and automation equipment and supplying necessary spare parts as fast as possible.
COMMISSIONING & START-UPIndustrial Electrical Installations Experts
During the cycle of the production systems, we monitor the condition of the running systems and are prepared to handle possible unexpected failures.
INSPECTIONS & OPTIMISATIONProfessional System Audits & Optimisations
We inspect your automation, electrification and instrumentation system and suggest real solutions and optimisations. Get your system to work like a clockwork.