Effective System Solutions

We supply electrical and automation systems for industries worldwide. We are able to provide our clients with tailored solutions based on practices proven worldwide.

Pre-planning and consulting

Installation and implementation

System maintenance

Process development

AUTOMATION & ELECTRIFICATION SOLUTIONSBrand-Independent Systems

We are an independent solution provider and we work with all leading automation brands such as Siemens, Rockwell, ABB, Omron, Schneider and HIMA.

DIGITAL SOLUTIONSRemote Access & Real-Time Info

Get real-time information from the site and enable preventive maintenance. Remote access allows to manage, measure, analyse and compare the processes or devices from anywhere with a computer or any handheld device.

ENGINEERING SOLUTIONSComplete Engineering for Industrial Automation

We focus on creating the best solution for each case and deliver strong management and integration safety.

How do we improve performance?

“I am using the Roxia Smart Filtration on a daily basis. It gives me a fast insight to the filtration process and works extremely well. We have already requested from Roxia to expand the service to other parts of the process.”

Juha Paavilainen Process Engineer Terrafame

Focus on the Basics

Proper execution of the basic engineering phase is a key to an on-time and on-budget project implementation. For this reason, Roxia automation, electrification and instrumentation specialists take extra care to plan the work process according to set requirements, deadlines and budgets.

Well planned is half done is especially true in this case: with high quality basic engineering, we avoid any potential issues in the following stages. Especially when working with third-party equipment or technology packages.

Incorporating Diverse Knowledge

Basic engineering is a combination and strong collaboration between many disciplines: electrical, mechanical, automation, instrumentation, piping, process engineering, layout design, IT, purchasing and others. Every third-party device or technology package requires high-level industrial automation knowledge and cooperation of many different experts. At Roxia, we have them all.

How Do We Approach Basic Engineering?

Let’s have a look at an example of a different involvement of disciplines, mentioned above.

Process engineering together with piping design must interact with instrumentation to ensure required circumstances for measurements and automatic valves.

The layout design must be aligned with electrical engineering to ensure the required space for electrical components and cable trays.

‘Process experts interact with automation engineers. Together, they come up with continuous, robust process control algorithms as well as production reporting and material tracking.

At Roxia we find the best overall solution to support your project.

We Make It Happen

Roxia skilled and experienced professionals lead, execute and implement successful projects, effective automation and electrification systems.

Our Basic Engineering services typically cover:

General project guide documentation for EIA (Electrification, instrumentation and automation

  • General project guidelines are a foundation for a good and trouble-free detail engineering process.
  • Example documentation:
  • Coding procedures for EIA equipment and documentation
  • General descriptions for automation, electrification and instrumentation

Multidisciplinary documentation and support

Groundwork in other disciplines minimises pitfalls during detail engineering and equipment supply.
Example documentation:
PIDs instrumentation and automation part
Layout support, electrical and automation rooms, cable tray routing.
HVAC support concerning electrical/automation rooms

Automation

  • Depending on your process, control philosophy, parameters and findings in the basic engineering phase, we supply an entire control system design, tailored to your specific needs.
  • Example documentation:
  • System diagram
  • Description of automation

Electrification

  • Roxia experts design power and process electrification to fulfil process and maintenance demands for the plant’s smooth and safe operation.
  • Example documentation
  • Single line diagrams
  • List of electrical consumers
  • Typical schematic and wiring diagrams

Related solutions

Detailed Engineering

Detailed engineering is the next logical step following basic engineering. After the initial processes and project information have been defined by basic engineering, it is time to hand it over to detailed engineering. To keep the best overview of the process, it is the most convenient to trust the project to one team. That is why Roxia offers not only basic engineering but also detailed engineering services.

Online Process Monitoring, Maintenance and Analysis

Roxia Malibu™ portal is a combined IIoT online process monitoring, maintenance and analysis tool. The data is collected from process monitoring, sent to a cloud, processed and shown in the Malibu online portal. Roxia Malibu is easy for anyone to view and use, because data is presented through a 3D model of the actual plant eg. pump station, filtration process, thickener or other devices or parts of industrial environment or process. In other words, Malibu is a customized user interface tailor-made for your process. This IIoT online process monitoring portal enables (preventive) maintenance and analysis of the process.

Customized IIoT online process monitoring

The heart of the Roxia Digital Solutions is the Roxia Malibu™ portal:

  • Operator friendly user interface
  • Connecting your plant performance and your equipment
  • Malibu enables you to solve challenges before they become problems
  • 3D model of Your production facilities

Malibu makes industrial products smart

Malibu collects data from smart products in operation. This data is converted into easily accessible and visual format. Roxia Malibu, IIoT online process monitoring also functions as a reporting and analytics tool. Together Malibu and smart products create Roxia Digital Solutions. Ask more about our retrofit solutions!

View from Roxia Malibu portal
View from Roxia Malibu portal

Download

BrochureDigital solutions

BrochureSmart Filtration

Related solutions

Smart Filtration

Roxia Smart Filtration is a turnkey solution. It enables remote, realtime insight into the filtration process and helps to troubleshoot and significantly optimize production. Smart Filtration utilizes existing control system and sensors and connects the filters to the Roxia Malibu™ online portal.

Independent EIA Provider

We specialise in planning, manufacturing, installing and maintaining electrical automation for processes in the mining, minerals processing and metallurgy industry. Our activities cover the whole investment life cycle from preliminary planning to maintenance and modernisation as turnkey deliveries and separate services.

We are an independent EIA provider and work with all major brands such as:

  • ABB
  • Siemens
  • Rockwell
  • Schneider Electric
  • Beckhoff
  • Phoenix Contact
  • Honeywell
  • Omron
  • General Electric

Reliable and Flexible

We offer reliable electrification, instrumentation and automation solutions you can trust. We have a strong background in the mining, minerals processing and metallurgy field where we have been present for more than 30 years. Our experts combine valuable practical experience from the field and best available technologies to deliver best solutions for each project. We listen, develop and deliver from smaller projects to plant-level automation!

  • Industrial automation – plant-level automation
  • Brand-independent (see the list
  • Our benefits vs our competitors: we are independent, more flexible, more customer-oriented, better customer service, faster response
  • Approx. 1-2 years to implement the entire industrial automation system (engineering, installation, start-up…)

Mining

When it comes to mining, we have experience with delivering solutions for both types of mining, open pit and underground mining. See below some examples we have successfully delivered in the past.

Experience with:

  • Overland conveyors, also steeply inclined conveyors
  • Underground ventilation
  • Underground conveying systems
  • Ore elevators (that get the ore out from the mine)
  • Contact us for other options

Minerals Processing

We have a strong background in the minerals processing field, especially when it comes to concentrator plants. Our core is to deliver entire industrial automation systems tailored to your needs.

Common Applications:

  • Grinding
  • Crushing
  • Floatation
  • Dewatering (thickeners and filters)
  • We also deliver EIA for other applications – Contact us!

Metallurgy

A large portion of our references come from the steel production and non-ferrous metals. If you cannot find an application similar to yours from the list below, contact us and we will get back to you. Most likely we can do it!

We have handled EIA for:

Rolling mills

  • Walking beam furnace
  • Casting machine
  • Automatic roller changing machine
  • Steel rod grinding machines
  • Continuous hot-dip galvanizing process
  • Cutting machine
  • Welding machine
  • Heating furnaces
  • Line drives and strip rolling

Smelters

  • Electric arc furnaces
  • Electrode positioning systems
  • Furnace cooling systems
  • Burner management system (BMS): oil burners, natural gas burners
  • AOD converter (AOD = argon-oxygen decarburisation)

All-Round Project Services

We provide you with all-round automation and electrification project services and support necessary to create automation solutions for your needs and to keep the systems in top shape. From site and project survey to commissioning and start-up services. Our focus are industries where we have a strong portfolio of green field and modernisation projects alike.

Automation Modernisation

Does your current system need to be modernised? Or simply reviewed and adjusted to reach better efficiency? We also study existing systems by system audits, health checks, preventive maintenance actions such as relay testing, periodical maintenance or calibration and parameterization for field instruments and VSDs.

Modernise and Improve Current Process

As a one-stop-shop, Roxia specialists modernize older systems and at the same time deliver spare parts.

  • Modernisations
  • Troubleshooting
  • Preventive maintenance
  • Repair & revamp
  • Health check
  • System audit
  • Spare parts and components

Roxia is an independent automation brand provider and offers systems by all major automation brands such as ABB, Siemens, Omron and others.

Experienced Service Specialists

Roxia Service team is used to work all around the world in challenging industrial environments. At the site, we check and ensure that electrical and automation systems are designed, installed, and tested as required. We supervise the installation and do the commissioning for HV and LV switchgears, variable speed drives (AC and DC), field instruments, PLC- and DCS -systems.

  • Installation Supervision
  • Commissioning
  • Start-up
  • Training

Electrification Modernisation

Are you electrification components getting close to the end of their life cycle? Would you like to modernise the existing equipment? Maybe even lower the electricity consumption and save costs? We can help you. Our electrification experts have the specific knowledge required by the industrial field.

Upgrade electrification and save

Comparing the specifications existing and new electrification components often indicates potential improvements. Why? Simply because technology has evolved and the methods have changed. On top of all, they follow the latest process and human safety standards. The latter brings in safety improvements, on the side of obvious technical and economical benefits.

Component improvement examples

Once installed, electrification can serve its purpose for a fairly long time, in some cases even up to 20 years or more. With the high-paced technology advancement, a lot changes in that time – new materials, new approaches and new components are created to improve the performance and ability to optimise processes. Here are some examples that we usually encounter:

  • Modernise the existing middle voltage switchgears to low-voltage switchgears
  • Change from DC to AC technolgy
  • Installing variable speed drives

The biggest benefit that electrification modernisation brings, is modularity. For example, by installing frequency converters, it is possible to adjust the motor’s speed. Based on the process, it is not necessary to run the motor at 100 % at all times. With the variable speed drive, it is possible to run it at a lower, more optimal speed. Comparing to the conventional on and off switches, this can bring significant savings. As opposed to conventional central system control, the system can now consist of standalone modular units. Each of them can be optimised to find the right balance between the optimal performance and energy savings.

Total EIA Delivery – Electrification, Instrumentation and Automation

The total delivery of electrification, instrumentation and automation (EIA) is the most cost-effective solution for the customer’s greenfield projects. The responsibility lies with one reliable partner. We are independent solution provider and Our solutions can be built on any leading automation brands such as Siemens, Rockwell, ABB, Omron, Schneider and HIMA.

Our total EIA delivery includes:

Engineering of the EIA solution

Project management

Material and equipment deliveries

Automation panels

Factory testing

Commissioning services

it can be expanded with installation services

Our skills are based on a long experience and good understanding of the industry-specific production processes and operation philosophies. Our independent position enables us to use the most suitable equipment and systems, and to create the best solutions. We also offer a wide range of services for the lifecycle support and intelligent maintenance of the plant’s systems.

One of our automation solutions is the total delivery of electrification, instrumentation and automation, the so-called EIA delivery. Because of the turnkey delivery of this solution, it is mostly used in greenfield projects, where plants are built from scratch. We are ready to implement the project in the way that is the most suitable for your master scope. EPC, EPS or EPCM – we are ready for any implementation model.

Get Entire Automation and Electrification Project

We are more than capable to deliver from smallest to biggest EIA projects. The plant’s size does not matter, the only thing we care for, is finding the best possible solution and deliver it as a packaged deal. One of our recent examples was turnkey EIA delivery for the entire power plant in Northern Europe. You can choose from whichever brand you would like, but we usually suggest one among the three:

  • ABB
  • Rockwell
  • Siemens

Needless to say, the entire electrification, instrumentation and automation delivery does not only come with all necessary installations, but also all components, spares commissioning and start-up services.

Project Overview

Industry

Mining and mineral processing industry

Challenge

The need for real-time analytics

An alternative to manual production, quality, and maintenance reporting was needed

Solution

Roxia SmartCube™

Roxia Malibu™

Benefits

  • Fast and low-cost IIoT-system implementation
  • Real-time view for pumps and dewatering equipment
  • Automated PDF reports for different personnel, including production, quality, and maintenance reports
  • Suitable user interface for different user groups, such as operators, maintenance workers and management level
  • Easy-to-use and interactive reporting tools
  • Automated alarms and notifications for process parameters, production deviations and maintenance needs
  • Possibility for online & remote troubleshooting
  • Better process analytic tools and filtration
  • 2 years of data storage
  • Huge expansion possibilities
  • High-level cyber security included

One of Roxia’s European customers with a long history in international mining and mineral processing decided to start an IIoT project together with us. The installation of the Roxia MalibuTM solution for a single hose pump in a gold mine located in Turkey enabled automatic reporting and filtration analytics in real-time.

The preliminary idea was to monitor pump performance and health, as it was a critical piece of equipment in gold processing. Roxia supplied all necessary hardware including a wide set of instrumentation, such as vibration, temperature, and pressure sensors. Those sensors were connected to the new Roxia SmartCube™ edge device, which analyses the data and transmits it to the Roxia Malibu Cloud system. The system and its customized user interface provided a good overview of the pump’s current status, performance, and maintenance needs – all in real-time, without the need to change any existing control infrastructure on site. The gained data is presented in a user-friendly format and the system can be accessed with a normal web browser or mobile phone.


Roxia’s Application Manager for Smart Solutions, Simo Rounela, is checking the first installation on site

Extension of use and integration of filter presses

After successful piloting, the customer decided to expand the already existing system. As Roxia is well known for dewatering and especially filtration technology, the next integration was concerning three horizontal, fast-action filter presses used in tailings dewatering. Those filters were already over 10 years old with original control panels and manufactured by another supplier.

The new system integration utilized the Roxia SmartCube™ Gateway, which was already used to collect all existing data these filters had in each of their control systems. One SmartCube™ was able to integrate all three filters with a single Ethernet cable and without any changes to the filter’s programmable logic controller (PLC) software. All filters remained in a running state through the integration process and on-site installation time was less than a normal workday.


                                                         Mapping all data points and designing the solutions

Easy SmartCube installation with remote support

The latest upgrade was concerning the fourth filter press used in the gold concentrate dewatering process. The project started at that time when due to the COVID-19 pandemic, traveling was restricted. But because the customer environment was already well known to our Roxia Automation Engineers, the new SmartCube installation was fully completed by the customer’s Automation Engineers, and it was done within one hour of work.


Malibu view for accessing real-time measurements – here with example data

Secured Data

Roxia Digital Services are secured by SSL/TLS encryption – the same technology used for e.g. internet banking. Hardware-based Virtual Private Networks (VPN) and physical firewalls isolate filter PLC from public networks. Roxia is using its own internet connection to send the data to the cloud. Roxia Smart Cube is configured as a read-only system, which means that our Smart Filtration tool cannot affect the filtration process in any way. No DCS (Distributed Control System) integration is needed, but it can be arranged upon request.

 

Let’s talk and find the best solution for your business!

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Contact us

If you have something on your mind, just let us know! We are more than happy to answer all your inquiries.

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Goran Metiljevic

Product Manager, Powerflo Solutions

+61 2 8005 2131

Kauko Tanninen

President Central Asia

+7 708 102 24 66

Dan Stenglein

Sales Director North America

+1 667 500-2591

Sebastian Alcaino

Regional Sales Director South and Central America

+56977685284

Dirk Otto

Sales Director Central Europe

+49 (0) 2102 420 707

Klaus Göde

Service Engineer Central Europe

+49 (0) 162 408 88 58

Kimmo Angeria

Head of Field Services, Industrial Automation

+358 400 104 977

Markus Saloniemi

Director, Industrial Automation

+358 40 571 9520