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Smart Filtration

Roxia Smart Filtration is a turnkey solution. It enables remote, realtime insight into the filtration process and helps to troubleshoot and significantly optimize production. Smart Filtration utilizes existing control system and sensors and connects the filters to the Roxia Malibu™ online portal.

Roxia Smart Filtration can be installed on any filter and integrated with any other process equipment and control systems (DCS). Monitoring the filtration process online through Roxia Malibu portal is easy and user-friendly. Access is possible when- and wherever with any computer, smart phone or other handheld device connected to the internet. The service is secured by SSL/TSL encryption. Hardware based Virtual Private Network (VPN)  and physical firewall isolate filter PLC from public network.

Production volume and process results information

  • Fast analysis of production volume and process results
  • Performance comparison between multiple filters
  • Utilities comparison and OPEX reporting

Runtime monitoring

  • Generates utilization timeline
  • Extracts most common alarms and reasons for downtime
  • Reports of chosen time periods and measurements

Tower-Press-Filter-text

Smart Filtration process view in Roxia Malibu online portal.

Practical examples of analyzed process factors

  • Discover problems in drying by following abnormalities in air pressure curves. Efficiency in drying phase can be estimated from changes in pressure. Also possible cake cracking can be detected.
  • Detect cloth and membrane damages at early stage by analyzing water volume changes.
  • Ensure product quality by analyzing cake moisture or filtrate opacity and conductivity.
  • Discover indications of cloth damage and clogged grids and put a stop to decreased production, raised moisture and bending filter plates.

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Key Performance Indicators – View in Roxia Malibu online portal

 

Benefits & features

Improved performance

Complete evaluation of your filtration process helps to discover the real reasons for delays. Roxia professionals will help you to optimize the entire filtration process.

Less unplanned downtime

Assists to prevent failures before they even occur.

Quick troubleshooting

Detects process abnormalities and automatically sends alarms to your email.

Failure analysis

Runtime monitoring extracts most common alarms and reasons for downtime.

Interested in hearing more?

Fill in the contact form or
contact Simo to find out more about our Digital Solutions or hear about retrofitting your existing products with smart capabilities.

Rounela, Simo
Application Manager, Digital Solutions
Tel: +358 40 839 0015
simo.rounela@roxia.com

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NOTE: Flowrox company rebrands to Roxia
NOTE: Flowrox pump and valve businesses sold to Neles